When developing knitwear products, the journey from design concept to finished garment involves multiple coordinated stages. Understanding the complete process helps brands communicate more effectively with factories, reducing revisions and misunderstandings. This guide breaks down the full product development path from a manufacturer's perspective.
Step 1: Inquiry and Design Preparation
The first step is communicating design requirements to the factory. A complete inquiry should include:
- Style sketches or reference images: Design drawings or sample photos
- Size specifications: Detailed measurements for each size
- Yarn requirements: Fiber composition and color preferences
- Estimated quantity: Target order volume for MOQ and pricing
- Target market: Export destination, affecting compliance and testing
Step 2: Yarn Selection and Color Matching
The factory recommends suitable yarns based on design requirements. Yarn selection directly affects cost, hand feel, and warmth. Sampling at Linknit takes approximately 7-10 days.
Key considerations: fiber composition, yarn count, color confirmation (by Pantone number or physical swatch).
Step 3: Sampling and Approval
Once yarn is confirmed, the factory produces approval samples. This includes computer programming, swatch confirmation, and sample garment knitting.
Brands should verify:
- Fit and measurements
- Hand feel meets expectations
- Color accuracy
- Craft details are correct
Step 4: Bulk Production
The production process: yarn procurement → winding → computerized knitting → linking/sewing → washing → steam shaping → cutting (if needed) → pressing → QC → packing.
Bulk production typically takes 20-26 days. Linknit's standard MOQ is approximately 300 pieces.
Step 5: Quality Inspection and Shipment
Before shipment, the factory conducts piece-by-piece QC inspection. Brands may also arrange third-party inspection. Once approved, garments are packed and shipped.
If you are developing knitwear products, contact us. Linknit was founded in 2000 with a 2,000 sqm facility.
FAQ
How long does it take from design to finished product?
Typically 30-40 days: sampling 7-10 days, bulk production 20-26 days, plus scheduling and shipping time. Complex styles or specialty yarns may extend the timeline.
What information is needed for first-time cooperation?
Style sketches or reference images, size specifications, target yarn composition, estimated quantity, and target market. A Tech Pack containing this information streamlines the process.
How many sample revisions are included?
Typically 2-3 free revisions. Additional revisions may incur extra sampling fees. We recommend confirming details thoroughly before sample production to minimize revisions.